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Technical Paper

Correlation of “Non-Zero” Speedometer Readings with EDR Data

2018-04-03
2018-01-0522
Observations made during forensic automotive crash investigations have identified instances of non-zero, post-crash speedometer readings and created questions as to the validity of the indicated speed relative to the vehicle speed at impact. Previously published work has addressed many issues related to the reliability of non-zero, post-crash speedometer readings identified in vehicles as well as motorcycles. Much of this work established criteria that related the reliability of the post-crash needle position to the design of the stepper motor that controls the needle. Part of this criteria is related to the static torque associated with the speedometer needle shaft rotation due to outside (crash) forces. The published criteria were evaluated in staged crash tests which investigated the ability to maintain needle position under longitudinal and lateral forces after an electrical power loss.
Technical Paper

Seatback Failures and Human Tolerance in Severe Rear Impacts

2024-01-16
2024-26-0003
Seatback and head restraints are the primary restraining devices in rear-impact collisions. The seatback failures expose front seat occupants to dive deep into the rear compartment survival space. Furthermore, it allows the occupants to get in a position with lower spinal tolerance to the impact direction. This paper employs sled tests to demonstrate the dangers of seatback failures in severe rear impact by allowing the occupants to orient their spine in its lowest tolerance zone to the impact direction. Furthermore, the sled test shows the potential of head pocketing phenomena and torso augmentation producing compressive cervical spine loading enough to cause first-order neck buckling. Finally, the results of collapsing seatback dynamics are compared to the strong seatback performance by conducting a similar test with a strong ABTS seatback.
Technical Paper

Child Injury Pattern and Mechanism Differences Based on the Front Seat Occupancy Status in Rear Impacts with Severe Structural Intrusions from the Rear

2024-01-16
2024-26-0005
Child crash injury protection in severe rear impact chiefly depends on how well the rear survival space bounded by the vehicle structure is maintained. Previous research and studies have shown the ill effects of front seatback collapse intruding into the rear child survival space from front with minor or no intrusions from the rear. This paper shows the child injury pattern and fatal injury mechanism for a rear impact crash with a severe compartment intrusion from the rear without any front seat occupant. Furthermore, it compares the injury outcome with a similar crash and severe intrusion in the presence of the front occupant employing a full-scale vehicle-to-vehicle crash test. A detailed real-world crash investigation is conducted to identify the injury mechanism and is compared with the outcome of similar severity rear impact vehicle-to-vehicle crash tests producing different injury patterns.
Technical Paper

A Video-Based System for Measuring the Braking Performance of a Bicycle

2018-08-27
2018-01-5032
The following article describes a methodology for using a video-based system to measure the deceleration or braking performance of a bicycle after the rider applies the brakes. The bicycle’s deceleration was calculated from the equation of motion using the initial velocity and the braking distance, which is the difference between the point of brake initiation (POBI) and the bicycle’s point of rest (POR). The POBI was determined by using a GoPro camera mounted on the chain stay near the rear axle that captured a brake light wired into the rear brakes while the test cyclist rode alongside of a 100-foot surveyor tape. The POR or more specifically where the rear wheel stopped was documented next to the 100-foot surveyor tape. This methodology was evaluated under two braking conditions: rear brake only (RBO) and front and rear brake (FARB).
Technical Paper

Research on Bottom Collision of Battery Pack Based on the First Force Point

2024-04-09
2024-01-2065
The rapid advancement of new energy vehicle technology has led to the widespread placement of battery packs at the bottom of vehicles. However, there is a lack of corresponding regulations and standards to guide aspects related to vehicle bottom safety. This lack of guidance obscures the relative importance of various parameters impacting the structural safety of battery packs under dynamic impact conditions. Consequently, research on battery pack bottom collisions holds practical significance and offers valuable reference material. This study proposed a method based on the first collision point to examine the impact of bottom collisions on the mechanical safety performance of battery pack bottoms. A finite element model of the battery pack was established to investigate the effects of different impact types.
Journal Article

Strategies to Define Reasonable Acceptance Criteria and Validation Targets for SOTIF Assurance

2023-04-11
2023-01-0582
Acceptance criteria and validation target are the most important metrics used to measure/assure safety of the intended function (SOTIF) of an autonomous vehicle or advanced driver assistance system (ADAS). Often acceptance criteria are defined as acceptable number of fatalities, injuries or property damage events in certain hours of operation or for certain mileage driven. Validation target on the other hand is the amount of effort required in terms of hours of operation or mileage to be driven to show that the acceptance criteria is met. Although existing research details about potential values for acceptance criteria and validation target, they overlook various factors such as operational design domain, operational lifetime of a vehicle, average mileage of a vehicle, and length of roads. As a result, often acceptance criteria values are very small (e.g., 10-12 incidents/h or mi) and validation targets are very large (e.g., 1013 miles).
Journal Article

Validation of Frozen Speedometer Readings Against EDR Data

2022-03-29
2022-01-0821
Around the turn of this century, the automotive industry introduced a new type of technology to drive the gauges on a vehicle’s instrument cluster. The change was unannounced to the collision reconstruction world, but soon after, investigators observed a marked increase in crashed vehicles displaying frozen gauges at what often appeared to be correct readings. The new technology was the use of stepper motors which require power to return to the zero position. Hence if electrical power is lost, the gauges stop in position. There have been a number of previous papers covering the operation of the instruments and crash testing of cars and motorcycles to establish the ability of the instruments to withstand the forces on the instrument during a collision. This paper aims to compare the frozen instrument readings from real world collisions with the available EDR data from the crashed vehicles.
Journal Article

Decelerations of Capsized Motorcycles - An Update

2022-03-29
2022-01-0823
Many motorcycle crashes involve the motorcycle capsizing, impacting the ground, and sliding on the road surface. When performing speed calculations, the energy or speed loss for the ground impact and sliding phases may need to be calculated. To perform these calculations, the reconstructionist will typically determine the slide distance based on the physical evidence and then apply a range of decelerations over that distance based on test data in the literature. Decelerations can be selected for motorcycles with similar characteristics (crash bars, panniers, fairings, etc.) sliding on similar surfaces (asphalt, concrete, dirt, gravel, etc.). This approach is adequate but sometimes results in a wide range due to the variability in reported decelerations in prior studies. It could be helpful to narrow the likely range of decelerations, and thus, the speed range.
Technical Paper

NHTSA’s Evaluation of Glazing Performance Testing

2024-04-09
2024-01-2491
FMVSS No. 205, “Glazing Materials,” uses impact test methods specified in ANSI/SAE Z26.1-1996. NHTSA’s Vehicle Research and Test Center initiated research to evaluate a subset of test methods from ANSI Z26.1-1996 including the 227 gram ball and shot bag impact tests, and the fracture test. Additional research was completed to learn about potential changes to tempered glass strength due to the ceramic paint area (CPA), and to compare the performance of twelve by twelve inch flat samples and full-size production parts. Glass evaluated included tempered rear quarter, sunroof, and backlight glazing. Samples with a paint edge were compared to samples without paint, and to production parts with and without paint in equivalent impact tests. A modified shot bag with stiffened sidewalls was compared to the ANSI standard shot bag. The fracture test comparison included evaluating the ANSI Z26.1 impact location and ECE R43 impact location.
Technical Paper

Evaluation of Semi-Active Vehicle Suspension System Performance Incorporating Magnetorheological Damper Using Optimized Feedback Controller Based on State-Derivative

2024-04-09
2024-01-2288
The purpose of this paper is to investigate the efficiency of a quarter car semi-active suspension system with the state-derivative feedback controller using the Bouc-Wen model for magneto-rheological fluids. The magnetorheological (MR) dampers are classified as adaptive devices because of their characteristics can be easily modified by applying a controlled voltage signal. Semi-active suspension with MR dampers combines the benefits of active and passive suspension systems. The dynamic system captures the basic performance of the suspension, including seat travel distance, body acceleration, passenger acceleration, suspension travel distance, dynamic tire deflection and damping force. With minimal reliance on the use of sensors, the investigation aims to improve ride comfort and vehicle stability. In this study, the state derivative feedback controller and Genetic algorithm (GA) is utilized to improve the performance of semi-active suspension system.
Technical Paper

Integrated Trajectory Planning and Tracking Control for Autonomous Vehicles Based on Pseudo-time-to-Collision Risk Assessment Model

2024-04-22
2024-01-5046
In order to improve the obstacle avoidance ability of autonomous vehicles in complex traffic environments, speed planning, path planning, and tracking control are integrated into one optimization problem. An integrated vehicle trajectory planning and tracking control method combining a pseudo-time-to-collision (PTC) risk assessment model and model predictive control (MPC) is proposed. First, a risk assessment model with PTC probability is proposed by considering the differentiation of the risk on the relative motion states of the self and front vehicles, and the obstacle vehicles in the lateral and longitudinal directions. Then, a three-degrees-of-freedom vehicle dynamics model is established, and the MPC cost function and constraints are constructed from the perspective of the road environment as well as the stability and comfort of the ego-vehicle, combined with the PTC risk assessment model to optimize the control.
Technical Paper

Evaluation of the Full-Frontal Crash Regulation for the M1 Category of Vehicles from an Indian Perspective

2024-04-09
2024-01-2750
Background: The Indian automobile industry, including the auto component industry, is a significant part of the country’s economy and has experienced growth over the years. India is now the world’s 3rd largest passenger car market and the world’s second-largest two-wheeler market. Along with the boon, the bane of road accident fatalities is also a reality that needs urgent attention, as per a study titled ‘Estimation of Socio-Economic Loss due to Road Traffic Accidents in India’, the socio-economic loss due to road accidents is estimated to be around 0.55% to 1.35% of India’s GDP [27] Ministry of road transport and highways (MoRTH) accident data shows that the total number of fatalities on the road are the highest (in number terms) in the world. Though passenger car occupant fatalities have decreased over the years, the fatalities of vulnerable road users are showing an increasing trend. India has committed to reduce road fatalities by 50% by 2030.
Technical Paper

Development of an Automated CAD Database and Application on Aluminum Wheel

2024-04-09
2024-01-2724
As data science technologies are being widely applied on various industries, the importance of data itself increased. A typical manufacturer company has a vast data set of products as 2D&3D drawing formats, but a common problem was that building a database from the 2D&3D drawings costs much, and it is hard to update the database after it once built. Also, it is high-cost job when the new factor researched and necessary to investigate the new factors on previously fixed or uploaded drawings. As new products are developed with time, these problems are getting more difficult. In this paper, an automated database building method using CATIA introduced and future probabilities are suggested. An aluminum wheel part was used as an example. An automated logic used CATIA V5’s VBA functions and was handled by python programming language.
Technical Paper

GM's Evolving Epsilon Midsize Car Platform

2005-04-11
2005-01-1028
This paper reviews the history of the General Motor's Epsilon Platform from a Body Structure perspective. From the time that it was conceived in 1996 to the present, the platform has evolved to meet many changing requirements. The focus of this paper will cover basic body requirements such as crash performance, modal requirements, packaging issues, changes for wheelbase and powertrains, mass, different body styles, etc, including the differences between European and US requirements. It will demonstrate that this globally developed platform met all its initial requirements and continued to evolve over time to meet additional changing requirements.
Technical Paper

The Rebound Characteristics of Seats

1999-03-01
1999-01-0630
This paper examines how a human torso rebounds from seats in low to moderate speed collisions. A torso model and a seat model are combined and numerical integration is used to predict the response characteristics.
Technical Paper

Pole Impact Speeds Derived from Bilinear Estimations of Maximum Crush for Body-On-Frame Constructed Vehicles

2004-03-08
2004-01-1615
Accident reconstructionists use several different approaches to determine vehicle equivalent impact speed from damage due to narrow object impacts. One method that is used relates maximum crush to equivalent impact speed with a bilinear curve. In the past, this model has been applied to several passenger cars with unibody construction. In this paper, the approach is applied to a body-on-frame vehicle. Several vehicle-to-rigid pole impact tests have been conducted on a full-size pickup at different speeds and impact locations: centrally located across the vehicle's front and outside the frame rail. A bilinear model relating vehicle equivalent impact speed to maximum crush is developed for the impact locations. These results are then compared to results obtained from other body-on-frame vehicles as well as unibody vehicles. Other tests such as impacts on the frame rail and barrier impacts are also presented. Limitations to this bilinear approach are discussed.
Technical Paper

A Non-Intrusive Approach for Measuring Data and Control Coupling b/w Software Components: Addressing the Challenges of DO-178C Compliance, Verification and Certification

2024-06-01
2024-26-0464
Software certification guidelines, such as RTCA DO-178C, mandate the analysis of data and control coupling (DC/CC) in safety-critical avionics software using requirement-based testing. The intention of this analysis is to ensure correctness in the interactions and dependencies between software components. The shift from confirming the coupling (as in DO-178B) to verifying the exercising of the coupling (as introduced in DO-178C) transitions the DC/CC objective from an analytical exercise against the test design to a measurement exercise against the test execution. Current methodologies for measuring Data Coupling and Control Coupling (DC/CC) rely on source code instrumentation, which embeds code to record coverage information during requirements-based testing. However, this approach has significant drawbacks. Primarily, it necessitates executing tests on both the instrumented and non-instrumented versions of the code, ensuring their outputs match.
Technical Paper

Study of Crew Seat Impact Attenuation System for Indian Manned Space Mission

2024-06-01
2024-26-0469
The descent phase of GAGANYAAN (Indian Manned Space Mission) culminates with a crew module impacting at a predetermined site in Indian waters. During water impact, huge amount of loads are experienced by the astronauts. This demands an impact attenuation system which can attenuate the impact loads and reduce the acceleration experienced by astronauts to safe levels. Current state of the art impact attenuation systems use honeycomb core, which is passive, expendable, can only be used once (at touchdown impact) during the entire mission and does not account off-nominal impact loads. Active and reusable attenuation systems for crew module is still an unexplored territory. Three configurations of impact attenuators were selected for this study for the current GAGANYAAN crew module configuration, namely, hydraulic damper, hydro-pneumatic damper and airbag systems.
Technical Paper

Formal Technique for Fault Detection and Identification of Control Intensive Application of Stall Warning System using System Theoretic Process Analysis

2024-06-01
2024-26-0471
Faults if not detected and processed will create catastrophe in closed loop system for safety critical applications in automotive, space, medical, nuclear, and aerospace domains. In aerospace applications such as stall warning and protection/prevention system (SWPS), algorithms detect stall condition and provide protection by deploying the elevator stick pusher. Failure to detect and prevent stall leads to loss of lives and aircraft. Traditional Functional Hazard and Fault Tree analyses are inadequate to capture all failures due to the complex hardware-software interactions for stall warning and protection system. Hence, an improved methodology for failure detection and identification is proposed. This paper discusses a hybrid formal method and model-based technique using STPA to identify and diagnose faults and provide monitors to process the identified faults to ensure robust design of the indigenous stall warning and protection system (SWPS).
Journal Article

Examination of Crash Injury Risk as a Function of Occupant Demographics

2024-04-17
2023-22-0002
The objectives of this study were to provide insights on how injury risk is influenced by occupant demographics such as sex, age, and size; and to quantify differences within the context of commonly-occurring real-world crashes. The analyses were confined to either single-event collisions or collisions that were judged to be well-defined based on the absence of any significant secondary impacts. These analyses, including both logistic regression and descriptive statistics, were conducted using the Crash Investigation Sampling System for calendar years 2017 to 2021. In the case of occupant sex, the findings agree with those of many recent investigations that have attempted to quantify the circumstances in which females show elevated rates of injury relative to their male counterparts given the same level bodily insult. This study, like others, provides evidence of certain female-specific injuries.
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